Our Goal

Foundation and Civil Works: Preparing the site, laying foundations, and constructing necessary civil structures such as sheds, offices, and storage facilities.

Utility Connections: Setting up water, electricity, and other utility connections required for the operation of the plant.

Unloading and Positioning: Receiving machinery and equipment, and positioning them at designated spots within the plant layout.

Assembly of Machinery: Assembling various components such as mixers, autoclaves, cutting machines, conveyors, and other production line equipment.

Piping and Ductwork: Installing piping for steam, water, air, and other necessary utilities, along with ductwork for dust collection and ventilation systems.

Silos and Tanks: Erecting storage silos for raw materials like cement, lime, and fly ash, as well as tanks for water and other liquids.

Supporting Structures: Building supports and frameworks for machinery, piping, and other equipment.

Rail Systems: Installing rail systems for transportation of moulds & wagons within the plant, including tracks for ferry carts and cranes.

Electrical Installation: Wiring for power distribution, control panels, lighting, and other electrical systems required to operate the plant.

Instrumentation: Installing sensors, gauges, and other instruments to monitor and control production processes.

Control Systems: Setting up control panels and automation systems to manage the plant’s operations.

Boiler Installation: Erecting and installing the boiler, including associated components like burners, economizers, and steam lines.

Steam Distribution: Laying out and connecting steam lines, headers, and valves to distribute steam for curing and other processes.

Dust Collection: Setting up dust collection systems, including bag filters, wet scrubbers, and ducting.

Air Compression: Installing air compressors, receivers, and piping for pneumatic systems.

Water Treatment: Erecting water treatment systems, including Reverse Osmosis (R.O.) plants, for process water supply.

Pre-Commissioning Checks: Conducting checks and inspections to ensure all systems are correctly installed and functioning properly.

Functional Testing: Testing individual systems and components, such as electrical systems, mechanical systems, and control systems, to ensure they work as intended.

System Integration: Integrating all systems and components to ensure seamless operation of the entire plant.

Final Commissioning: Starting up the plant and running initial production batches to ensure everything operates efficiently and safely.

Operator Training: Providing training to the client’s staff on operating the machinery and equipment.

Maintenance Training: Training the client’s maintenance team on routine and preventive maintenance practices.

Documentation: Supplying manuals, operating procedures, and maintenance schedules.

Troubleshooting: Providing support to address any issues that arise during the initial operation of the plant.

Optimization: Assisting in optimizing the plant’s operations to improve efficiency and productivity.

Safety Protocols: Ensuring that all erection activities are carried out safely and in compliance with relevant health and safety regulations.

Regulatory Compliance: Ensuring that the plant setup adheres to local building codes, environmental regulations, and other statutory requirements.